Click icon to add picture April 2014 BU IS GIG Chemical, Oil & Gas

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Click icon to add picture April 2014 BU IS GIG Chemical, Oil & Gas Functional Safety Management Program

ABB in Oil and Gas Key facts ABB Group 7/29/23 Slide 2 Over 50 years of experience in the Oil & Gas industry 1,000 s of successfully completed projects worldwide Industrial solutions supplier of products, integrated automation and electrification systems, telecommunication, specialized EPC projects, consultancy and services ABB 2011 sales in the Chemical, Oil and Gas market, in excess of 4.5 billion (systems and products) #1 Upstream Oil and Gas DCS market share position Over 7,500 dedicated oil and gas employees in 40 countries

ABB in Oil and Gas 30 Years in Safety ABB Group 7/29/23 Slide 3 Over 30 years of experience in the specification, design, implementation and installation of process safety systems Over 3,000 800xA High Integrity systems installed globally since 2005 Developed and installed the original “integrated” safety system with the Safeguard platform Global installations in over 55 countries including largest offshore installation on earth (Troll A)

ABB in Oil and Gas Committed to Functional Safety Management ABB Group 7/29/23 Slide 4 Maintain the Functional Safety Management System (FSMS) in accordance with the IEC61508/11 standards Promote a culture where everyone contributes to the Functional Safety of our customer’s installations Ensure that everyone involved with safety related activities have the appropriate competencies Maintain an understanding of all current industry standards, legislation, and guidelines associated with safety-related systems Communicate and implement this policy throughout the organization

ABB in Oil and Gas Functional safety management – deployed globally Objective: To ensure safety applications are implemented in accordance with the IEC61508 / IEC61511 standards Strategy includes rollout via: ABB Group 7/29/23 Slide 5 Safety Lead Competency Center (SLCC), tasked with: Developing Functional Safety Management program Defining / enforcing competency requirements Creating assessment procedures for ABB OGP local project groups (SEC’s) Local / Regional Safety Execution Centers (SEC) Design, implement and deliver safety projects according the Functional Safety Management program and the customer’s Safety Requirement Specification Providing TUV certified and competent safety engineers and experts Offering safety consultancy and expert services Achieve accredited TUV certification for Functional Safety Management delivery and project implementation

ABB in Oil and Gas Functional safety delivery – credible safety solutions ABB Group 7/29/23 Slide 6 Challenges of safety in a volatile business environment: Evolving technology Managing compliance to the standards Environmental regulations Legacy protective systems Why Comply with the standards? “Good safety is good business” Reduction of day to day operating costs as well as cost of future upgrades Easier to deploy and maintain the desired level of risk reduction over time Proof of compliance is available through documentation generated by following a Functional Safety Management System

Functional Safety Management Driven by the standards

Functional Safety Management Industry Standard – IEC61508-1, 6.2.12 Those organizations or individuals who have responsibility for one or more phases of the overall, E/E/PE system or software safety lifecycles shall specify all management and technical activities that are necessary to ensure the achievement, demonstration and maintenance of functional safety of the E/E/PE safety-related systems In other words a functional safety management system ABB Group 7/29/23 Slide 8

Functional Safety Management Driven by the Standards – IEC61511-1, 5.2.2.2 Competency Assurance Persons, departments or organisations involved in safety lifecycle activities shall be competent to carry out the activities for which they are accountable . ABB Group 7/29/23 Slide 9

Functional Safety Management ABB’s Functional Safety Management System (FSMS) ABB Group 7/29/23 Slide 10 Developed and maintained by ABB’s Consulting Group & Safety Lead Competency Center (SLCC) Design & Engineering Capabilities Certified by TUV Rheinland Common Design & Engineering FSMS Deployed at SEC’s ABB’s Combined Procedures Cover: Hazard Identification SIL Assessment Safety Requirements Specifications SIS Design and Engineering Installation, Operation, Maintenance and Modification

Functional Safety Management ABB’s SIS Implementation Strategy ABB Group 7/29/23 Slide 11 Certified Products Certified Development Teams Certified Functional Safety Management System Certified Safety Execution Centers Certified Engineers Technology Engineers 500 TUV Function Safety Engineers280 TUV Functional Safety Experts 4 SLCC Functional Safety Assessors 36

Functional Safety Management ABB’s Safety Execution Centers

ABB’s Safety Execution Centers Guiding principles Architectural Design to meet target SIL requirements PFD Calculations using appropriate reliability data for the desired loop configuration SIL capability SIS Design & Engineering Hardware and Software Integration Verification and Validation SIL Achievement Functional Safety Audits & Assessments Information on operation and maintenance requirements building on Manufacturers supplied data Instructions for testing, operations & maintenance Installation and commissioning Accredited, TUV Certified Functional Safety Management Procedures for Design and Build activities Source: IEC 61511 ABB Group 7/29/23 Slide 13

ABB’s Safety Execution Centers Delivery capabilities & expertise SEC’s are engineering centers responsible for the execution of safety automation projects Main function is as a system integrator Scope is usually limited to the logic solver sub-system, but can include additional scope if required (i.e. end to end SIF’s) All SEC’s are committed to ABB’s Functional Safety Management System and the TUV certification process ABB Group 7/29/23 Slide 14 Using certified products developed according to the latest standards (IEC61508 Edition 2) Implemented by a pool of certified engineers Ability of offer complementary functional safety consultancy including: Facilitation / Consulting Technical or Standards Training Independent Safety Requirements Specification Development Independent Achieved SIL Assessments Independent FS Assessments and Audits Installation and commissioning Support

ABB’s Safety Execution Centers Over 24 locations globally Safety Execution Center (SEC) TUV Certified SEC ABB Group 7/29/23 Slide 15

Functional Safety Management Complementary Services

ABB’s Safety Execution Centers Safety Management Lifecycle Services ABB Group 7/29/23 Slide 17 Seamless Integration of the key concepts to a best practice delivery model

ABB’s Safety Execution Centers Complementary Functional Safety Services ABB Group 7/29/23 Slide 18 Safety instrumented system (SIS) project design and engineering Global implementation and delivery of integrated safety systems Safety Lifecycle Consultancy: Hazard Identification & Risk Management Hazop, Hazan, SIL Assessments and Audits TRAC LOPA and SIF Design Software Tool Safety Requirements Specification development Asset Benchmarking Alarm Management Proof Testing Support Functional Safety Management System for end users Full Service support Complete Evolution Services – assured upgrade from earlier generation safety systems SIL capable equipment - safety instrumentation, logic solvers and final elements

ABB Delivers Safety Assured Solutions Conclusion ABB Group 7/29/23 Slide 19 ABB Methodology Delivering the whole safety lifecycle on a global standardized approach Certified Functional Safety Management program Certified engineers Traceable, auditable compliant systems and products Competency assurance ABB – Your Trusted Safety Partner Meeting your regulatory and legal requirements Supporting your ability to demonstrate duty of care and compliance Facilitating your stakeholder confidence Delivering “Fit for Purpose” technology, solutions and service support

ABB Group 7/29/23 Slide 20

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